Custom Your Guardrail Roll Forming Machine
After decades of producing various models of Guardrail Roll Forming Machine, Reliance Machinery has become one of the most reputable names in the business of Guardrail Roll Forming Machine Manufacturer. Reliance Machinery manufactures guardrails to a range of standards and can also customize them to match the individual demands of each customer.
Material Hot Rolled Steel Or Galvanized Steel
In order to attempt to carry out large-scale, high-speed, and heavy-duty roll forming manufacturing operations, Reliance Machinery engineers develop a rigid and stable foundation using suitable materials that will provide a Guardrail Roll Forming Machine a long-term service to its customers.
In addition, Reliance Machinery provides you with the luxury of selecting the appropriate material for your guardrail system from a variety of options. The materials that are available for Guardrail Roll Forming Machines include hot rolled steel and galvanized steel, and a variety of other options as well. The finished guardrail has a maximum thickness of 3.5mm or 5mm and a maximum length of 4320mm.
Machine Components
Reliance Full Automatic Guardrail Roll Forming Machines generally incorporate the following systems:
- Double-head uncoiler
- Coil opener
- Flattener
- Servo feeder
- Multi-station hydraulic punching
- Roll forming
- Flying shear
- Automatic stacker
- PLC
All of the above-mentioned components contribute to the overall efficiency of the manufacturing process.
Speed
A total output of 4pcs/min for Reliance Guardrail Roll Forming Machine with multi-station hydraulic punching, flying shear, and auto stacker are possible when each guardrail is 4320mm in length. Contrary to the common line, which has a line speed of 1 or 1.5pcs/min, this line is much quicker.
The pace at which the Guardrail Roll Forming Machine works determines through the customer’s drawing, particularly punch drawing. Normally, the line speed is roughly 1 or 1.5pcs/min, but Reliance Machinery offers you the possibility to customize the line speed up to 4-5m/min, 10m/min, and 18m/min.
Production Process
Reliance Machinery has extensive processing and heavy-duty Guardrail Roll Forming Machine to roll steel sheet metal to guardrail profile. The following section outlines the most important aspects of the manufacturing process that you should be aware of while constructing a guardrail.
- Guardrail Roll Forming Machine has an uncoiling machine that equips with a pit-type coil car, which allows you for large-scale manufacturing without the need for interruptions while fresh coils are loading.
- This Equipment comes with a coil peeler and a pressure pad, both of which are useful for opening steel coils. It may assist in opening the steel coil quickly and with greater operational safety.
- The shear and butt welding equipment aids you in joining the steel coil in the lowest amount of time and with little effort.
- The holes in the guardrail precisely punch using the hydraulic press, and the profile is precisely cut to length using pre-shearing equipment in preparation for the next phase, which is roll forming.
- Reliance Machinery places leveling and straightening rollers before the punching part of the process. It will smooth down the raw material, which allows for more exact processing.
- The heavy-duty roll forming line is unquestionably equipped with a gearbox drive for each station in order to achieve a precise final shape and the ability to produce a thick steel sheet.
As a result, if you are seeking a typical heavy-duty Guardrail Roll Forming Machine that will last for a long period of time, you should contact Reliance Equipment without any delay.
Product structure
With Reliance Guardrail Roll Forming Machine, it is possible to make thicker plates for you because of the innovative design of the mainframe structure and quality control of the guardrail profile. It takes just one day to finish all of the frame processing, and the modern Reliance machine tools guarantee that each fit is precisely the size and location that you expect.
When it comes to choosing a guardrail system, Reliance Machinery offers you numerous alternatives, which help you in customizing a guardrail system to your specifications. The availability of complete structural information allows architects and engineers to create guardrail systems that are both functional and aesthetically pleasing.
Reliance Machinery offers a selection of various guardrails systems that are stronger and allow you to absorb the utmost amount of energy from a vehicle collision while causing the least amount of damage and injuring people.
Punch Holes
The Highway Guardrail Roll Forming Machine constructs guardrails with hole punching in them on the spot. Reliance Guardrail Roll Forming Machine has the capability of hole punching with pinpoint accuracy and precise hole position. This Equipment equips with a very durable punch tool and a high tolerance for hole position and it has a high-production system that can produce AASHTO M180 standard approved punch patterns while using a cost-effective and efficient hydraulic punching mechanism.
Figure 11. The punching device punches the guardrail to your required length.
Reliance machinery constructs the Guardrail Roll Forming Machine with pre-punching. It will create perfectly round holes and provide a high level of output. This Equipment makes use of high-speed molds, as well as multiple station molds for different punching sizes of holes.
Robust Design
Guardrail manufacturers benefit from the robust structure and state-of-the-art controls of Reliance Rollformers. Roll forming section with a robust construction guarantees the accuracy of guardrail dimension. For opening steel coils and stacking final guardrails, it is necessary for you to have a robust design and high automation.
The Reliance Experienced Engineer Team will thoroughly consider the machine structure, and they will ensure that the machine design is of robust and precise elements. Robust design will help you to support the production of the finest solutions as well as the provision of additional value aspects.
Reliance Machinery has a specialty in the construction of Guardrail Roll Forming Machine for custom and standard profiles to meet all your major international standards. Because of its manufacturing design, you may use guardrails in a range of locations and places.
